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'Revenge of the Nerds' Star

The estate of Bernie Casey no longer has a legal cloud hanging over its head ... it's settled a lawsuit from a woman alleging he attacked her the week before he died.

According to new legal docs obtained by TMZ ... the former NFL-star-turned-actor's estate has settled with Cheryl Castillo for a cool $250k. Cheryl had previously claimed she and Bernie were husband and wife but has since filed docs clarifying they were never married and only lived together.

In docs, the estate agrees to pony up the dough once it sells off Bernie's house.